Our CFR 1633 Flame Retardant Needle Punched Felt is a specialized flame-resistant nonwoven material developed for mattress fire barrier applications and other products requiring enhanced flame resistance. Manufactured through a controlled needle punching process, the material forms a stable three-dimensional fiber structure that combines flame-retardant performance with flexibility, strength and breathability.
The material is particularly suitable for mattress manufacturers, upholstered furniture manufacturers, bedding companies and other industrial customers looking for reliable flame-retardant nonwoven materials for product construction.
Mattress construction often involves multiple layers of foam, fiber filling, fabric and other materials. A properly selected fire barrier layer can play an important role in the overall fire performance of the finished mattress.
Our flame retardant needle punched felt can be incorporated into mattress structures as an internal fire barrier layer, providing a flexible material solution without significantly affecting the overall construction and manufacturing process.
The material can also be customized according to the requirements of different mattress designs, production processes and target markets.
The material is manufactured using a needle punching process, in which fibers are mechanically entangled to form a strong and stable nonwoven structure.
This construction provides:
Good tensile and tear resistance
Stable thickness and structure
Good flexibility
Good air permeability
Easy cutting and handling
Compatibility with mattress manufacturing processes
Compared with loose fiber filling, needle punched felt offers a more stable sheet structure, making it easier to process, cut and integrate into multilayer mattress constructions.
Different mattress manufacturers may require different material weights, thicknesses and widths depending on their product design.
We support customized specifications including:
GSM: customized according to application requirements
Thickness: customized
Width: customized
Fiber composition: customized according to required performance
Color: white or customized
Roll length: customized
Packaging: customized for bulk production
Customers can provide their existing material specifications, drawings or samples, and our production team can evaluate the requirements and recommend a suitable material structure.
Our CFR 1633 flame retardant needle punched felt can be used in a variety of flame-resistant applications, including:
Designed for use as an internal fire barrier layer in mattresses and mattress sets.
Suitable for selected applications in sofas, chairs and other upholstered furniture requiring flame-retardant nonwoven materials.
Can be incorporated into bedding and sleep-product constructions where flame-resistant materials are required.
Suitable for internal lining, protective layers and other applications where a flexible flame-retardant nonwoven structure is required.
We manufacture needle punched nonwoven materials for commercial and industrial customers. Our production capabilities allow us to supply both standard materials and customized specifications for manufacturers and distributors.
For customers developing a new mattress or furniture product, we can provide material samples for evaluation before bulk production. This allows customers to check thickness, hand feel, structure, processing characteristics and compatibility with their existing production process.
We also support OEM and ODM requirements, including customized material specifications, roll sizes, packaging and production quantities.
Factory-direct supply
Professional needle punched nonwoven production
Custom GSM and thickness
Custom width and roll length
Flexible material structure
Suitable for mattress fire barrier applications
Sample available for product evaluation
OEM and ODM production supported
Suitable for bulk B2B orders
CFR 1633 is a flammability standard applicable to mattress sets and their overall construction. The final compliance of a mattress depends on the complete mattress system, including the foam, fabrics, filling materials, fire barrier and construction method.
Our material is designed for flame-retardant mattress fire barrier applications and can be supplied for customer testing and product development. Final CFR 1633 compliance should be verified through testing of the complete finished mattress according to the applicable requirements.
Contact us with your required GSM, thickness, width and application. We can provide a suitable flame retardant needle punched felt sample and discuss customized production for your project.
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